🎓 How Testing Equipment and Data Recorders Drive Innovation in Research & Education
Clemson University Students of the Packaging Science Program

🎓 How Testing Equipment and Data Recorders Drive Innovation in Research & Education

In today's rapidly evolving packaging landscape, universities and research centers play a key role in developing the next generation of packaging solutions. But without the right tools to simulate real-world transport conditions, experimentation can remain theoretical — and students can miss valuable hands-on experience.

That's why our recent collaboration with the Clemson University Packaging Science Program stands out as a prime example of how cutting-edge testing equipment and advanced data recorders can bring science and education together.


A Strategic Collaboration Between Safe Load Testing Technologies and Clemson University

Safe Load Testing Technologies collaborated with Clemson University Packaging Science Program to enhance the educational experience of the students.

As part of this partnership, Safe Load Testing provided several innRecord Environmental, Shock and Vibration Field Data Recorders to the university, giving students the opportunity to work directly with this high-performance data recorder that measures shocks, vibrations, temperature, and humidity during product transportation. These insights are crucial for understanding the forces that packaging endures during transport and ensuring that products are adequately protected and reach their destination intact.

As part of their laboratory work, Clemson students used the DR4-04 Data Recorders to measure and quantify vibrations and impacts experienced during the distribution cycle. Among the tests they performed, the students recorded maneuvers and impacts using a forklift as part of the  ISTA 3B forklift handling protocol. From the data extracted from the data recorders, the students were able to calculate the Power Spectral Densities (PSDs) of vibrations and rotations, as well as analyze shocks.

Some of the results are illustrated in graphs obtained after analyzing the data:


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Results illustrated in graphs obtained after analyzing the data

This hands-on experience allowed the students to gain practical insights into the dynamic forces that packaging systems endure during transportation and handling. By analyzing real-world data, they could better understand how to design packaging that can withstand these forces, ensuring product integrity upon delivery.


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Students at Clemson’s Sonoco Lab using the DR4-04 to record environmental, shock & vibration data.

The devices were integrated into the university’s Sonoco Package Testing Lab, where students conducted experiments simulating real-world transportation conditions. This hands-on experience prepared them for careers in the packaging industry, where understanding and managing these dynamic forces are essential for improving packaging performance.

The lab’s work is pivotal in developing packaging solutions that are not only more efficient and cost-effective but also environmentally sustainable, aligning with global trends toward greener packaging solutions.


Clemson University: A Leader in Packaging Science Innovation

Clemson University, located in South Carolina, is a renowned institution known for its strong emphasis on research and innovation. One of its standout programs is the Packaging Science Program, which is widely recognized as one of the top programs in the United States for preparing students for careers in packaging design, testing, and logistics management.

Clemson’s program offers a unique blend of engineering, business, and environmental science education, focusing on developing solutions that address both the technical and sustainability challenges faced by the packaging industry.

At the heart of Clemson’s packaging program is the Sonoco Package Testing Lab, directed by Dr. Greg Batt. This state-of-the-art facility is dedicated to studying the physical performance of packaging under various transportation and storage conditions. The lab is equipped with the latest technologies, including shock, vibration, and environmental testing equipment, to simulate the real-world challenges that packaging systems face. The Package Lab serves as a key resource for student learning, offering hands-on experience with industry-standard equipment such as the Shock & Vibration Field Data Recorders provided by Safe Load Testing Technologies.

Clemson University’s strong industry ties and commitment to cutting-edge research make it a leader in packaging science, and its collaboration with Safe Load Testing Technologies further strengthens its position as a hub for innovation in the field. This partnership enhances both educational opportunities for students and research capabilities, helping shape the future of packaging technology.


About the innRecord: Versatility and Industry Applications

The innRecord Envoronmnetal, Shock & Vibration Field Data Recorder is more than just a measuring device — it's a powerful asset for any industry that deals with shipping, logistics, and packaging performance.

By recording shocks, vibrations, temperature, and humidity, the innRecord helps uncover critical insights into the real-world conditions products face during transport. This data is key to reducing damage, improving protection, and enhancing packaging design.

Here’s how different sectors are putting the innRecord to work:

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Advantages of the Enrironmental,Shock & Vibration Data Recorders

The innRecord is more than just a recorder — it’s a strategic tool for packaging optimization, cost reduction, and educational research. Whether used in a commercial setting or academic environment, this field data recorder empowers users with accurate and actionable insights.

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DR4-04

Let’s take a closer look at its features and benefits :

The innRecord DR4-04 stands out for its integrated multi-sensor capabilities, combining high-performance data collection with user-friendly analytics — all in one compact unit.

More integrated sensors

Equipped with advanced tools like gyroscope, magnetometer, light sensor, and microphone, in addition to built-in triaxial accelerometers (up to 2,000G), temperature, humidity, and pressure sensors — the DR4 offers unmatched visibility into real-world transport dynamics.

High-performance acceleration sensors

  • Primary capacitive triaxial accelerometer: ±40G at up to 4,000 Hz
  • Secondary piezoresistive triaxial accelerometer: up to ±2,000G at 20,000 Hz — ideal for high-impact shock events

innSoft Analyze App

Advanced software for transport simulation The innSoft Analyze application enables intuitive data analysis through:

  • Automatic report generation with profiles, graphs, and PSDs
  • Custom PSD overlays based on orthogonal axes and statistical thresholds
  • Tools for FFT, PSD, spectrogram, and digital filtering
  • Easy export to CSV and Matlab
  • Fast batch processing and file conversion

💡 Whether you're studying packaging behavior in a classroom or validating transport conditions in the field, the innRecord DR4 provides the precision, power, and ease of use required for rigorous, data-driven testing.

innRecord Benefits at a Glance

✅Accurate Data Collection

Records real-time shocks, vibrations, temperature, and humidity, delivering precise measurements of transportation conditions. This enables teams to make smarter decisions on packaging design and logistics strategies.

✅Improved Packaging Design

By identifying the exact forces that lead to product damage, companies can adapt materials and layouts to minimize waste and protect goods more effectively — supporting sustainability goals.

✅Cost Reduction

Fewer damages = fewer product returns, lower warranty claims, and significant savings on logistics costs. A data-driven packaging strategy always pays off.

✅Customizable Testing

The innRecord allows engineers to replicate real-world transport scenarios in the lab, enabling proactive validation of packaging before launch.

✅Enabling Research & Innovation

At Clemson University and other academic institutions, students use the innRecord to perform data-driven research and understand how packaging really performs in distribution chains.

✅Compliance with Standards

Supports ISTA, ASTM, and other regulatory benchmarks, helping organizations validate their packaging and ensure full compliance with transportation safety requirements.


Benefits for Clemson University, other universities and companies

For universities, access to advanced tools like the innRecord allows students to gain practical experience with industry-standard technologies, preparing them for careers in packaging, logistics, and supply chain management. This collaboration with Safe Load Testing Technologies supports Clemson University’s mission to foster innovation in packaging science and train future professionals.

For companies, the use of the Environmental, Shock & Vibration Field Data Recorders ensures that packaging solutions are optimized for real-world transportation conditions, reducing the likelihood of product damage and associated costs. It also allows for smarter decision-making regarding materials, leading to more sustainable and cost-effective packaging solutions.

By using the innRecord, businesses can gain a competitive edge by improving their supply chain efficiency and enhancing customer satisfaction through more reliable product delivery.

📖 Want to dive deeper into the technology behind shock and vibration data recorders?Discover why the innRecord DR4 is leading the way in environmental, shock, vibration, and GPS data recording.👉 Read the full article here

📩 Interested in how a data recorder can elevate your testing capabilities or educational program? Let’s connect — our team can help you find the best setup for your needs, from hardware to consulting and training.

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